DIY Pallet Lounge Chair – Easy Outdoor Furniture Plans

Transform discarded pallets into a stylish and comfortable outdoor lounge chair with this easy-to-follow guide. This project requires minimal tools and skills, making it perfect for weekend warriors and budget-conscious DIY enthusiasts. Prepare to enjoy relaxing evenings outdoors in your very own handcrafted creation!

Gathering Your Supplies

Before you begin, gather all the necessary materials. This project utilizes reclaimed wood, so sourcing your pallets is the first step. Inspect pallets carefully for any signs of damage, rot, or embedded nails before selecting them. You'll want sturdy, relatively clean pallets for the best results. Besides the pallets themselves, you'll need the following:

Materials List:

Two sturdy wooden pallets (check for structural soundness and cleanliness)
Wood screws (various lengths, depending on pallet thickness)
Sandpaper (various grits, for smoothing surfaces)
Wood stain or paint (optional, for added protection and aesthetic appeal)
Exterior-grade sealant or varnish (optional, for weather protection)
Drill with appropriate drill bits
Screwdriver (or drill with screwdriver bit)
Safety glasses
Measuring tape
Level
Optional: Cushions for added comfort

Disassembling and Preparing the Pallets

Carefully disassemble the pallets. Wear safety glasses throughout this process to protect your eyes from flying debris. Use a hammer and pry bar to gently remove the boards. Some nails may be stubborn; a nail puller can be helpful. Once the boards are separated, inspect them again for damage and discard any unusable pieces. Sand all the boards thoroughly using different grits of sandpaper, starting with a coarser grit to remove splinters and rough patches, then finishing with a finer grit for a smooth surface. This step significantly improves comfort and safety.

Constructing the Chair Frame

This project uses two pallets to create a comfortable lounging chair. Lay one pallet flat on the ground to form the base. This will act as the chair's seat. Place the second pallet on top, but angled at roughly 45 degrees, creating the backrest. Secure the angled pallet to the base pallet using wood screws. Pre-drill pilot holes to prevent the wood from splitting. Ensure the screws are long enough to securely fasten both pieces of wood together. Adjust the angle of the backrest to your preference for optimal comfort. You may need to experiment with different positions before achieving your ideal seating position.

Finishing Touches and Weather Protection

Once the frame is assembled and secured, you can enhance the appearance and durability of your pallet lounge chair. Apply a wood stain or paint to achieve your desired aesthetic. Allow the stain or paint to dry completely before applying an exterior-grade sealant or varnish. This added layer of protection will safeguard your chair from the elements, extending its lifespan significantly. Finally, add comfortable cushions for the ultimate relaxation experience. Consider adding outdoor-rated fabrics for longevity and weather resistance.

Enjoy Your New Outdoor Oasis!

Congratulations! You've successfully built your own DIY pallet lounge chair. Enjoy relaxing in your new outdoor furniture, and bask in the pride of creating something beautiful and functional from reclaimed materials. Remember to regularly inspect your chair for any signs of wear and tear and apply a fresh coat of sealant when needed to keep it in top condition.